Rapid Prototyping
Zippertubing offers fast, high-quality prototyping with advanced equipment and expert engineering, ensuring precise, custom solutions that meet the highest industry standards.
Custom-Engineered Solutions
Fast Turnaround | Engineering | Prototyping | Manufacturing
Case Studies
Challenges resolved through teaming with Zippertubing®
Capabilities
We utilize state-of-the-art equipment and systems to develop innovative solutions
From under the sea to outer space, we have prototyped, built, and shipped custom-engineered solutions for every type of industry and application. We specialize in creating custom products in-house from beginning to end.
A fire truck manufacturer faced wire harness damage in their latest model due to increased proximity between wiring and exhaust, surpassing existing thermal protection.
Zippertubing® is a manufacturer of EMI shielding, specialized heat shrink, cable bundling, heat shielding, and marine fairing solutions. From re-enterable wraparound to pull-through jacketing, and from snap button to continuous zipper closures, we have solutions to meet the needs of a wide range of industries and application requirements. Whether it is a cable bundling solution that will be installed on a robot or an EMI shielding solution that will be used on a spacecraft, Zippertubing® will create a solution for you. No longer will you have to sacrifice your expectations or requirements to the solution. Instead, the solution will be customized to you.
TECHNICAL SALES
Our sales and in-house engineering teams are readily available to answer all of your product questions and concerns. They can also customize a solution to your particular problem. Communication with our customers is very important to us, and we are readily available to work with you directly whether it be through the phone, email, in person or video conference. Zippertubing® also offers free webinars that can be specifically geared toward your unique component protection issue.
IN-HOUSE ENGINEERS
Zippertubing® offers free engineering design and prototyping services to help get your project started. Our engineers deliver a blend of experience from different specialties and backgrounds, as well as keep up to date with pertinent trends, environmental changes, specifications and restrictions. This ensures that your product will comply with your industry’s requirements; and it will function specifically to your needs.
PROTOTYPING
With our wide range of capabilities, we can help you or your team determine your component problem, as well as offer free engineering design and prototyping services to ensure the product works and functions as you or your company expects it to.
INSTALLATION & TESTING
Zippertubing® engineers will assist you in installation and testing whether it be on-site or via video conference to ensure proper installation and that product features are working as per your expectations.
QUALITY MANUFACTURING
Quality is the utmost importance to us. We are ISO 9001 and IATF 16949 certified to help ensure each and every order exceeds the highest quality standards.
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Missile Canard Retention Sleeve
Category: Cable Bundling
Removable canard retention sleeve for a large defense contractor. Bright colored material, with labeling, and easy removal provided a unique solution for weapon system transport and testing operation.
Hook-N-Shield® Breakout Mesh
Category: EMI Shielding
Custom length mesh shielding breakout for a scientific measurement device. This solution provided a faster and easier installation with ground terminals and labeling in addition to excellent shielding.
Generator Harness Thermal Protection Cover
Category: Heat Shielding
Multiple-piece thermal protective solution for an electrical generator wiring harness. Pre-fabricated sewn and snap-closed sections reduced technician installation time dramatically over traditional tape wrapping methods.
EMI Mesh Covers
Category: EMI Shielding
Custom mesh covers for a power generation facility. Large EMI covers met materials compatibility requirements and allowed for fast installation during a short planned maintenance period.
Low Temperature Equipment Cover
Category: Cable Bundling
Custom low temperature equipment cover for a research project at the South Pole. Durable and easy to use zippered jackets protected sensitive equipment for safe and fast deployment in harsh conditions.
Collapsible Faraday Cage
Category: EMI Shielding
High-performance, collapsible, lightweight Faraday cage for the US Navy. Portable chamber allows for testing of sensitive components in lab settings or in the field.
Zipper-Shield™ With End Details
Category: EMI Shielding
Custom zipper-closed EMI shield for semiconductor testing and fabrication equipment. Ground braid extensions with terminal lugs allow easy and reliable grounding, while attachment tabs ensure proper location.
Heat Protective Fire Engine Cover
Category: Heat Shielding
Custom fitted netting with thermal protection for a fire engine. Durable materials with custom attachments to meet all the needs of the fire department.
Three-Zipper Cable Sleeve
Category: Cable Bundling
Modular three-zipper cable jacketing for NDT inspection system. Custom sleeving allows for two separate cable bundles to be separated or attached together.
PROBLEM: An engineer from a systems integration company encountered electromagnetic interference (EMI) issues while installing new equipment for a ...
Read more about Solving EMI in Transit Systems with Shrink-N-ShieldPROBLEM: A company specializing in offshore, subsea, and deep-water equipment faced challenges managing hoses and cables during installation, maint...
Read more about Deep-water Large Diameter Cable JacketingTestimonial
MILLER EDGE, INC.
"I engaged Zippertubing on a development project after careful review of their online products and capabilities. Matt and his team met with me and provided hands-on review and technical details of existing products and their impressive library of material samples. They offer robust protective coverings made from natural and synthetic fabrics, metal and polymer foils and films and a huge assortment of engineered structures developed for specific functions such as puncture and abrasion resistance, EMI shielding and more. We talked about our product performance demands and cost considerations. We also reviewed conceptual design details about our vision of the finished product. Just a week later Matt called me back for another meeting where I was shown actual proof of concept assemblies as well as functional prototypes. It took a few more iterations to iron out details, but the Zippertubing engineering and sales experts were able to develop timely and cost effective protective covering solutions to our demanding performance requirements. 10 out of 10. "
Kelly Hedegard
Tempe Branch Manager
Testimonial
GECKOROBOTICS
The Zippertubing® team was able to quickly turnaround a request for a custom jacketing system which met our specifications. The team was knowledgeable about their products, capabilities and materials which made the process simple and worthwhile.
Michael Binger
Mechanical Engineer II
Testimonial
GLOBAL AEROSPACE
"We recently worked with Zippertubing® on the design of a submerged fuel hose system for the Navy. Zippertubing® was responsible for the design and fabrication of engineering model hardware that we used for mechanical property testing. In addition, they designed and fabricated 450 feet of prototype hardware that was delivered to the Navy for eventual ocean testing. We were impressed with the creativity and expertise of the design and production engineers and Zippertubing®’s willingness to go the extra mile. We would highly recommend Zippertubing® to other companies seeking innovative solutions to challenging problems."
Kerry T. Nock
President
Testimonial
MAGNETICOMM
The Zippertubing® Company sales engineer was very responsive and was interested in finding the correct solutions to our problems. The Zippertubing® Company got us samples quickly and helped us make a decision on our needs in short order.
Greg Trook
Magneticomm
Testimonial
LECO
Working with the Engineering group at Zippertubing® to create a custom solution to a RF shielding problem was a great experience. From the initial consultation to the final product, communication and prototype delivery were above my expectations and ultimately produced a terrific production solution for our company.
Tim Judkins
Product Engineer
