Z-Wrap® (63) Cable Bundling

A wrap-around cable bundling and protection solution that is military-grade, abrasion-resistant, fluid-resistant, and flame-retardant with an adhesive closure.

Drawing Number(s): ZT00-04-007, ZT97-04-020

Z-Wrap® (63) Cable Bundling
RoHS Military Grade

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Selected Part Number:ZT00-04-007-0.375
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Z-Wrap (63) Infographic
  • Lightweight and flexible jacketing
  • Resistant to abrasion, fluid and fungus
  • Acrylic adhesive closure provides secure seal

Z-Wrap® (63) provides secure and long-lasting component protection. The jacketing is a calendared, virgin PVC film that is abrasion resistant, fluid resistant, fungus resistant, and flame retardant. The jacketing is available in two thicknesses: 0.01” (63-10) or 0.02” (63-20). The 63-10 would be the ideal choice for applications needing a bit lighter weight and flexibility, while the 63-20 would be ideal for applications that may experience a bit more rugged of conditions. The jacketing material meets specification MIL-I-631D, Type F, Form S, as well as MIL-I-631, Grade C, Class I, Category 1. The 63 jacketing is also resistant to copper corrosion, and has a 600-volt dielectric rating. The acrylic-based transfer adhesive has a high-strength bond, creates a secure seal and is equipped with a paper release liner for clean application. The adhesive is also fire retardant and RoHS compliant.

Z-Wrap® (63) can be installed quickly and save time and resources without the worry of disassembly. Z-Wrap® (63) requires no tools for installation – just wrap around the wire or cable bundle, remove paper release liner from adhesive strip, and seal securely. Z-Wrap® (63) can also be easily cut to any desired length with a pair of standard scissors.

Z-Wrap® (63) is offered in diameters ranging from 0.375” to 4”, with custom sizes available upon request. Z-Wrap® (63) has an operational temperature range of -4°F to 160°F (-20°C to 74°C).

Q:  What lengths of Z-Wrap jacketing are available?

A:  Typical spool lengths for most sizes are 100 feet, but will depend on total order footage.  Custom lengths can be provided, just make sure to ask when ordering or include details on the PO for the lengths required.

Q:  Can I cut the tubing?

A:  Yes.  Standard scissors are suitable for cutting
through most Z-Wrap sleeves. 

Q:  What diameter of jacketing do I need?  Is it recommended to oversize?

A:  We will often suggest oversizing the sleeve diameter by 1/8” to allow for ease of installation.  If the application requires significant bending or flexing we will suggest even more extra room.  For assistance with sizing you can also contact one of our design engineers.

Q:  What is the minimum bend radius of the tubing?

A:  There is no minimum bend radius for our Z-Wrap products.  The flexible jacketing material allows for extreme amounts of bending and flexing.  The bend radius of the installed sleeving is typically dictated by the harness it is covering.

Q:  Do you have any tips for installation?

A:  For the best installation, make sure the sleeving and work area are clean and free of contaminants that could prevent the adhesive from sticking.  Only remove the release liner when you are ready to install the product and avoid touching the exposed adhesive strip.  Finally, once installed, it is best to apply firm press ure to the overlap area to ensure the PSA is well
bonded.

Q:  Can I remove and reinstall the sleeving?

A:  Z-Wrap, adhesively closed, products are not designed to be removed and re-used like many of our
other wrap-around solutions.  These products are intended to be installed once and to retain a strong, water-tight, bonded closure.  

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Overall Performance

  • Diameter: 0.375" (3/8)
  • Closure: Tape (Plasticizer Resistant)
  • Copper Corrosion: Meets Mil-I-631D
  • Dielectric Constant: 7.0 (1 kilocycle)
  • Dielectric Strength: 600 volts/mil (0.010" thk.)
  • Material: 63-10
  • Flame Retardant: MIL-I-631
  • Thickness: 0.010"
  • Maximum Operating Temperature: 160°F
  • Minimum Operating Temperature: -4°F
  • RoHS: RoHS-10
  • Shelf-Life: 12 Months
  • Tensile Strength: 1,800 psi. min.

63-10

  • Mil-Spec: MIL-I-631D, Type F, Form S, Class I
  • REACH: Compliant
  • Copper Corrosion: Meets Mil-I-631D
  • Dielectric Volts/Mil: 600 volts/mil (0.010" thk.)
  • Dielectric Constant: 7.0 (1 kilocycle)
  • Elongation: 200% min., 450% max
  • Volume Resistivity: 1010 ohms/cm.
  • Flame Retardant: MIL-I-631
  • Fungicide: Does Not Support Growth
  • Color: Black
  • Thickness: 0.010"
  • Material: PVC Extruded Film
  • Maximum Operating Temperature: 221°F
  • Minimum Operating Temperature: -4°F
  • RoHS: RoHS-10
  • Shelf Life: 36 Months
  • Dissipation Factor: 0.14 min. (1 kilocycle)
  • Tensile Strength: 1,800 psi/min

63-20

  • Mil-Spec: MIL-I-631D, Type F, Form S, Class I
  • REACH: Compliant
  • Copper Corrosion: Meets Mil-I-631D
  • Dielectric Volts/Mil: 700 volt/mil (0.020" thk.)
  • Elongation: 200% min., 450% max
  • Volume Resistivity: 1010 ohms/cm.
  • Flame Retardant: MIL-I-631
  • Fungicide: Does Not Support Growth
  • Color: Black
  • Thickness: 0.020"
  • Material: PVC Extruded Film
  • Maximum Operating Temperature: 221°F
  • Minimum Operating Temperature: -4°F
  • RoHS: RoHS-10
  • Shelf Life: 36 Months
  • Tensile Strength: 1,800 psi/min

Tape (Plasticizer Resistant)

    Specifications subject to change without notice. All statements and technical information contained herein are based on tests we believe to be reliable, but the accuracy or completeness is not guaranteed under all circumstances. Before using Zippertubing® products, the user shall determine suitability for the intended use, and user assumes all responsibility for improper selection. Published attenuation values of Zippertubing® shielding have been verified by laboratory testing of the respective shielding materials. Actual installed attenuation values may differ due to installation techniques and final assembly operation parameters which are beyond the control of Zippertubing®. Actual attenuation values can only be determined by the end user testing the completed assembly. U.S. and International Patents and patents pending. © The Zippertubing® Company, Chandler, Arizona.
    Zip-On® (63) Military-Grade Cable Bundling  Zip-On® (PFR) Polyurethane Cable Bundling  Z-Coil Self-Closing Cable Jacketing
    NAME ZIP-ON® (63) MILITARY-GRADE CABLE BUNDLING  ZIP-ON® (PFR) POLYURETHANE CABLE BUNDLING  Z-COIL SELF-CLOSING CABLE JACKETING
    DESCRIPTION A wrap-around cable bundling and protection solution that has a PVC, military-grade jacket that is abrasion and fluid resistant, with a pressure track.  A wrap-around cable protection solution that is flexible, resistant to abrasion and fluids, and has a pressure track closure.  A self-closing wire bundling and protection sleeve made from a durable, flame-retardant, woven PET material
    Closure Z-Track (PVC), R-Track (PVC), D-Track (PVC), EZ-Track (PVC)  Z-Track (PFR)  Self-Closing
    RoHS RoHS-10  RoHS-10  RoHS-10
    Abrasion Resistance Best  Best  Better
    Installation Type Wrap-Around  Wrap-Around  Wrap-Around
    Purpose Sleeve  Sleeve  Sleeve
    Min Temperature Low  Moderate  Extreme
    Minimum Operating Temperature -4°F  -67°F  -58°F
    Max Temperature Moderate  Low  Moderate
    Maximum Operating Temperature 221°F  225°F  302°F
    Flexibility Better  Best  Best
    View  View  View
    Zippertubing
    Z-Wrap (63) Infographic

    Z-Wrap® (63) Cable Bundling

    A wrap-around cable bundling and protection solution that is military-grade, abrasion-resistant, fluid-resistant, and flame-retardant with an adhesive closure.

    Drawing Number(s): ZT00-04-007, ZT97-04-020

    Selected Part Number: ZT00-04-007-0.375

  • Lightweight and flexible jacketing
  • Resistant to abrasion, fluid and fungus
  • Acrylic adhesive closure provides secure seal
  • Military
    Z-Wrap (63)
    Z-Wrap (63) cable management
    Z-Wrap (63) wire harnessing
    Z-Wrap (63) wire wrap

    Features

  • Abrasion resistant, fluid resistant, fungus resistant and flame retardant
  • Can be cut to length if needed
  • Operational temperature range of -4°F to 200°F (-20°C to 105°C)
  • Benefits

  • Military-grade jacketing makes this solution ideal for rugged conditions
  • Adhesive closure provides permanent seal
  • Quick installation – wrap, release paper liner, and seal adhesive closed
  • Z-Wrap® (63) Cable Bundling

    Specifications subject to change without notice. All statements and technical information contained herein are based on tests we believe to be reliable, but the accuracy or completeness is not guaranteed under all circumstances. Before using Zippertubing® products, the user shall determine suitability for the intended use, and user assumes all responsibility for improper selection. Published attenuation values of Zippertubing® shielding have been verified by laboratory testing of the respective shielding materials. Actual installed attenuation values may differ due to installation techniques and final assembly operation parameters which are beyond the control of Zippertubing®. Actual attenuation values can only be determined by the end user testing the completed assembly. U.S. and International Patents and patents pending. © The Zippertubing® Company, Chandler, Arizona.

    Z-Wrap® (63) Cable Bundling

    MATERIAL SPECIFICATIONS

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