Z-Wrap® (PFR) Polyurethane Cable Bundling

A military-grade, wrap-around cable bundling solution utilizing a flame-retardant, chemical, fluid, and abrasion-resistant jacketing paired with an adhesive.

Drawing Number(s): ZT18-04-002, ZT97-04-028

Z-Wrap® (PFR) Polyurethane Cable Bundling
RoHS

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Selected Part Number:ZT18-04-002-0.375
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Z-Wrap (PFR) Infographic
  • Jacketing meets Mil-C-27072, Mil-C-13777, Mil-I-3930/21, and Mil-Std-810, as well as UL94 V-0
  • Complete 360-degree protection that can be cut to length for a variety of application uses
  • Adhesive is equipped with a paper release liner for quick and easy installation

Z-Wrap® (PFR) combines the strength of the PFR jacketing with a long-lasting, permanent adhesive closure. The PFR material is a polyurethane film that is flexible and available in two thicknesses; PFR-10 is more lightweight at only 0.01” thick and provides better abrasion resistance, while the PFR-18 is 0.018” thick and offers the best in abrasion resistance. The military-grade jacketing meets Mil-C-27072, Mil-C-13777, Mil-I-3930/21, as well as Mil-Std-810 The jacketing is tough with having resistance to flames, chemicals, abrasion, fluids, fungus, and ozone. The acrylic adhesive closure is solvent resistant, fire retardant, and can handle high temperatures.

Installing Z-Wrap® (PFR) requires no additional tools; just peel off the paper release liner and seal the product around your components. Z-Wrap® (PFR) can also be cut with a standard pair of scissors for applications that may have varying lengths of wires and cables.

Z-Wrap® (PFR) is offered for diameters ranging from 0.375” to 4”, with custom sizes available upon request. The operational temperature range is -40°F to 225°F (-40°C to 107°C).

Q:  What lengths of Z-Wrap jacketing are available?

A:  Typical spool lengths for most sizes are 100 feet, but will depend on total order footage.  Custom lengths can be provided, just make sure to ask when ordering or include details on the PO for the lengths required.

Q:  Can I cut the tubing?

A:  Yes.  Standard scissors are suitable for cutting
through most Z-Wrap sleeves. 

Q:  What diameter of jacketing do I need?  Is it recommended to oversize?

A:  We will often suggest oversizing the sleeve diameter by 1/8” to allow for ease of installation.  If the application requires significant bending or flexing we will suggest even more extra room.  For assistance with sizing you can also contact one of our design engineers.

Q:  What is the minimum bend radius of the tubing?

A:  There is no minimum bend radius for our Z-Wrap products.  The flexible jacketing material allows for extreme amounts of bending and flexing.  The bend radius of the installed sleeving is typically dictated by the harness it is covering.

Q:  Do you have any tips for installation?

A:  For the best installation, make sure the sleeving and work area are clean and free of contaminants that could prevent the adhesive from sticking.  Only remove the release liner when you are ready to install the product and avoid touching the exposed adhesive strip.  Finally, once installed, it is best to apply firm press ure to the overlap area to ensure the PSA is well
bonded.

Q:  Can I remove and reinstall the sleeving?

A:  Z-Wrap, adhesively closed, products are not designed to be removed and re-used like many of our
other wrap-around solutions.  These products are intended to be installed once and to retain a strong, water-tight, bonded closure.  

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Overall Performance

  • Diameter: 0.375" (3/8)
  • Closure: Tape (Plasticizer Resistant)
  • Copper Corrosion: Mil-C-27072 & 13777
  • Dielectric Constant: 5.0 - 6.0
  • Dielectric Strength: 900 volts/mil
  • Elongation: 650%
  • Material: PFR-10
  • Thickness: 0.010"
  • Maximum Operating Temperature: 225°F
  • Minimum Operating Temperature: -40°F
  • RoHS: RoHS-10
  • Tensile Strength: 4000 psi

PFR-10

  • Copper Corrosion: Mil-C-27072 & 13777
  • Dielectric Volts/Mil: 5.0 - 6.0
  • Dielectric Strength: 900 volts/mil
  • Elongation: 650%
  • Flammability: UL94 V-0
  • Durometer: Shore A - 85
  • Fungus Resistance: Mil-Std-810, Method 508.3
  • Color: Black
  • Thickness: 0.010"
  • Thickness Variance: +/- .001
  • Maximum Operating Temperature: 225°F
  • Minimum Operating Temperature: -67°F
  • RoHS: RoHS-10
  • Tensile Strength: 4,000 psi.
  • Ozone Resistance: No Cracks
  • Specific Gravity: 1.25

PFR-18

  • Mil-Spec: Mil-C-27072; Mil-C-13777; Mil-I-3930/21
  • Copper Corrosion: Mil-C-27072 & 13777
  • Dielectric Constant: 5.0 - 6.0
  • Dielectric Strength: 900 volts/mil
  • Elongation: 650%
  • Flame Retardant: UL 94 V-0
  • Fungus Resistance: Mil-Std-810, Method 508.3
  • Color: Black
  • Thickness: 0.018"
  • Material: Polyurethane Film
  • Maximum Operating Temperature: 225°F
  • Minimum Operating Temperature: -67°F
  • RoHS: RoHS-10
  • Shelf Life: 60 Months
  • Tensile Strength: 4,000 psi.
  • Ozone Resistance: No Cracks

Tape (Plasticizer Resistant)

    Specifications subject to change without notice. All statements and technical information contained herein are based on tests we believe to be reliable, but the accuracy or completeness is not guaranteed under all circumstances. Before using Zippertubing® products, the user shall determine suitability for the intended use, and user assumes all responsibility for improper selection. Published attenuation values of Zippertubing® shielding have been verified by laboratory testing of the respective shielding materials. Actual installed attenuation values may differ due to installation techniques and final assembly operation parameters which are beyond the control of Zippertubing®. Actual attenuation values can only be determined by the end user testing the completed assembly. U.S. and International Patents and patents pending. © The Zippertubing® Company, Chandler, Arizona.
    Zip-On® (63) Military-Grade Cable Bundling  Zip-On® (PFR) Polyurethane Cable Bundling  Z-Coil Self-Closing Cable Jacketing
    NAME ZIP-ON® (63) MILITARY-GRADE CABLE BUNDLING  ZIP-ON® (PFR) POLYURETHANE CABLE BUNDLING  Z-COIL SELF-CLOSING CABLE JACKETING
    DESCRIPTION A wrap-around cable bundling and protection solution that has a PVC, military-grade jacket that is abrasion and fluid resistant, with a pressure track.  A wrap-around cable protection solution that is flexible, resistant to abrasion and fluids, and has a pressure track closure.  A self-closing wire bundling and protection sleeve made from a durable, flame-retardant, woven PET material
    Closure Z-Track (PVC), R-Track (PVC), D-Track (PVC), EZ-Track (PVC)  Z-Track (PFR)  Self-Closing
    RoHS RoHS-10  RoHS-10  RoHS-10
    Abrasion Resistance Best  Best  Better
    Installation Type Wrap-Around  Wrap-Around  Wrap-Around
    Purpose Sleeve  Sleeve  Sleeve
    Min Temperature Low  Moderate  Extreme
    Minimum Operating Temperature -4°F  -67°F  -58°F
    Max Temperature Moderate  Low  Moderate
    Maximum Operating Temperature 221°F  225°F  302°F
    Flexibility Better  Best  Best
    View  View  View
    Zippertubing
    Z-Wrap (PFR) Infographic

    Z-Wrap® (PFR) Polyurethane Cable Bundling

    A military-grade, wrap-around cable bundling solution utilizing a flame-retardant, chemical, fluid, and abrasion-resistant jacketing paired with an adhesive.

    Drawing Number(s): ZT18-04-002, ZT97-04-028

    Selected Part Number: ZT18-04-002-0.375

  • Jacketing meets Mil-C-27072, Mil-C-13777, Mil-I-3930/21, and Mil-Std-810, as well as UL94 V-0
  • Complete 360-degree protection that can be cut to length for a variety of application uses
  • Adhesive is equipped with a paper release liner for quick and easy installation
  • Z-Wrap (PFR)
    Z-Wrap (PFR) cable management
    Z-Wrap (PFR) wire harnessing
    Z-Wrap (PFR) cable shielding

    Features

  • Resistant to abrasion, fluids, chemicals, fungus, and ozone
  • Provides complete 360-degree protection
  • Operational temperature range is -40°F to 225°F (-40°C to 107°C)
  • Benefits

  • No additional tools required for installation
  • Military-grade jacketing ideal for aerospace and military applications
  • High-bond strength adhesive for lasting seal
  • Z-Wrap® (PFR) Polyurethane Cable Bundling

    Specifications subject to change without notice. All statements and technical information contained herein are based on tests we believe to be reliable, but the accuracy or completeness is not guaranteed under all circumstances. Before using Zippertubing® products, the user shall determine suitability for the intended use, and user assumes all responsibility for improper selection. Published attenuation values of Zippertubing® shielding have been verified by laboratory testing of the respective shielding materials. Actual installed attenuation values may differ due to installation techniques and final assembly operation parameters which are beyond the control of Zippertubing®. Actual attenuation values can only be determined by the end user testing the completed assembly. U.S. and International Patents and patents pending. © The Zippertubing® Company, Chandler, Arizona.

    Z-Wrap® (PFR) Polyurethane Cable Bundling

    MATERIAL SPECIFICATIONS

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