Zip-On® (DVH) Cable Bundling

Zip-On® (DVH) is a wrap-around cable management and protection solution featuring a heat-sealed, durable jacket and pressure track closure—available in a variety of colors.

Drawing Number(s): ZT05-16-005, ZT11-16-002

Zip-On® (DVH) Cable Bundling
RoHS Military Grade

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*Zippertubing recommends adding 0.125 inches (1/8 inch) to your bundle diameter for all track products.
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Selected Part Number:ZT05-16-005-0.75-B-B
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Zip-On (DVH) Infographic
  • Military-grade jacket is abrasion- and tear resistant
  • Choose from four different pressure track closures
  • Offered in a variety of colors

Zip-On® (DVH) is a wrap-around cable management and protection solution featuring a heat-sealed, durable jacket and pressure track closure. The DVH jacketing utilizes woven polyester fabric coated with PVC on both sides; and offers better abrasion-, tear- and fluid resistance. Zip-On® (DVH) is military grade, making it an ideal choice for applications exposed to rugged environments or conditions.

The DVH jacketing is offered in two thicknesses: 20 mil (DVH-20) and 40 mil (DVH-40). DVH-20 is for general purpose jacketing, while DVH-40 is for heavier-duty protection.

Zip-On® (DVH) is typically equipped with our Z-Track or D-Track-LT PVC pressure tracks.

The Z-Track is an arrowhead-and-channel closure that provides a secure seal and is the strongest pressure track closure Zippertubing® offers. The Z-Track pressure track can be installed with one of our plier or slider tools. The plier tool is great for long cable runs, while the slider tool is better for shorter cable runs. 

The D-Track-LT is a heavy-duty track that is ideal for more rugged environments. The seal provides a strong closure and withstands fluids and abrasion. The D-Track-LT pressure track can be closed with the SLD slider or ZTD-SP plier tool. 

Zip-On® (DVH) is also customizable. Zippertubing® can manufacture Zip-On® (DVH) with any of our other PVC pressure tracks, such as EZ-Track™ and R-Track.

Zip-On® (DVH) product diameters range from 0.375” to 6.25” with custom sizes and colors available. The operational temperature range is -34°F to 185°F (-37°C to 85°C).

Q:  What is the difference between the track closure styles?

A:  Each interlocking track profile has unique benefits and trade-offs.  To learn about them you can review our Track Comparison.

Q:  How do I close the jacketing?

A:  Some tracks can be closed by hand, but we also offer closure tools to assist with installation.  For more information on closing the specific tracks you can view our helpful videos or installation guides:

Q:  Can I cut the tubing?

A:  Yes.  Standard scissors are suitable for cutting through most Zip-On jackets and tracks.

Q:  What lengths of material are available?

A:  Typical spool lengths for most sizes are 100 feet, but will depend on total order footage.  Custom lengths can be provided, just make sure to ask when ordering or include details on the PO for the lengths required.

Q:  Will the track keep out water and is it water-tight?

A:  Our different track closures are rated between IP54 and IP55. This means they are not water tight but will provide significant protection against moisture and fluid ingress. 
Some users will apply tape or a sealant to the track, after closing, to provide additional protection. 

Q:  What diameter of jacketing do I need?  Is it recommended to oversize?

A:  We will often suggest oversizing the sleeve diameter by 1/8” to allow for ease of install
when using a closure tool.  If the application requires significant bending or flexing we will suggest even more extra room.  For assistance with sizing you can also contact one of our design engineers.

Q:  What is the minimum bend radius of the tubing?

A:  There is no minimum bend radius for our Zip-On products. The flexible jacketing material allows for extreme amounts of bending and flexing.  The bend radius of the installed tubing is typically dictated by the harness it is covering.

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Overall Performance

  • Diameter: 0.75" (3/4)
  • Closure: D-Track (PVC)
  • Material: DVH-20
  • Maximum Operating Temperature: 185°F
  • Minimum Operating Temperature: -34°F
  • RoHS: RoHS-10

DVH-20

  • Mil-Spec: Mil-C-43006, Type I, Class 1
  • Durability: Better
  • Coating: Polyvinylchloride
  • REACH: Compliant
  • Flame Retardant: Fed-Std-191A Method 5903 - 2 sec. max
  • Thickness: 0.020"
  • Material: Woven Polyester impregnated with PVC
  • Maximum Operating Temperature: 185°F
  • Minimum Operating Temperature: -30°F
  • RoHS: RoHS-10
  • Shelf Life: 36 Months
  • Tensile Strength: 200 lbs/min (Warp); 190 lbs/min (Fill)

DVH-40

  • Mil-Spec: Mil-C-43006, Type I, Class 1
  • REACH: Compliant
  • Fungicide: No Growth
  • Thickness: 0.040"
  • Material: Woven Polyester impregnated with PVC
  • Maximum Operating Temperature: 180°F
  • Minimum Operating Temperature: -40°F
  • RoHS: RoHS-10
  • Shelf Life: 36 Months
  • Tear Strength: 90 lbs/min (Warp); 125 lbs/min (Fill)
  • Tensile Strength: 385 Warp; 125 Fill

D-Track (PVC)

    Z-Track (PVC)

      Specifications subject to change without notice. All statements and technical information contained herein are based on tests we believe to be reliable, but the accuracy or completeness is not guaranteed under all circumstances. Before using Zippertubing® products, the user shall determine suitability for the intended use, and user assumes all responsibility for improper selection. Published attenuation values of Zippertubing® shielding have been verified by laboratory testing of the respective shielding materials. Actual installed attenuation values may differ due to installation techniques and final assembly operation parameters which are beyond the control of Zippertubing®. Actual attenuation values can only be determined by the end user testing the completed assembly. U.S. and International Patents and patents pending. © The Zippertubing® Company, Chandler, Arizona.
      Zip-On® (63) Military-Grade Cable Bundling  Zip-On® (PFR) Polyurethane Cable Bundling  Z-Coil Self-Closing Cable Jacketing
      NAME ZIP-ON® (63) MILITARY-GRADE CABLE BUNDLING  ZIP-ON® (PFR) POLYURETHANE CABLE BUNDLING  Z-COIL SELF-CLOSING CABLE JACKETING
      DESCRIPTION A wrap-around cable bundling and protection solution that has a PVC, military-grade jacket that is abrasion and fluid resistant, with a pressure track.  A wrap-around cable protection solution that is flexible, resistant to abrasion and fluids, and has a pressure track closure.  A self-closing wire bundling and protection sleeve made from a durable, flame-retardant, woven PET material
      Closure Z-Track (PVC), R-Track (PVC), D-Track (PVC), EZ-Track (PVC)  Z-Track (PFR)  Self-Closing
      RoHS RoHS-10  RoHS-10  RoHS-10
      Abrasion Resistance Best  Best  Better
      Installation Type Wrap-Around  Wrap-Around  Wrap-Around
      Purpose Sleeve  Sleeve  Sleeve
      Min Temperature Low  Moderate  Extreme
      Minimum Operating Temperature -4°F  -67°F  -58°F
      Max Temperature Moderate  Low  Moderate
      Maximum Operating Temperature 221°F  225°F  302°F
      Flexibility Better  Best  Best
      View  View  View
      Zippertubing
      Zip-On (DVH) Infographic

      Zip-On® (DVH) Cable Bundling

      Zip-On® (DVH) is a wrap-around cable management and protection solution featuring a heat-sealed, durable jacket and pressure track closure—available in a variety of colors.

      Drawing Number(s): ZT05-16-005, ZT11-16-002

      Selected Part Number: ZT05-16-005-0.75-B-B

    • Military-grade jacket is abrasion- and tear resistant
    • Choose from four different pressure track closures
    • Offered in a variety of colors
    • Military
      Zip-On (DVH)
      Zip-On (DVH) wire harnessing
      Zip-On® (DVH) Closure
      Zip-On (DVH) flexible conduit

      Features

    • Range of pressure track options allows you to pick the perfect type of closure system, depending on application needs
    • Offered in diameters from 0.375” to 6.25” with custom sizes and colors available
    • Operational temperature range of -34°F to 185°F (-37°C to 85°C)
    • Benefits

    • DVH jacketing offers good durability for harsh environments and conditions
    • Can be cut to any length required
    • Ideal for color coding of components, with an array of color options available
    • Zip-On® (DVH) Cable Bundling

      Specifications subject to change without notice. All statements and technical information contained herein are based on tests we believe to be reliable, but the accuracy or completeness is not guaranteed under all circumstances. Before using Zippertubing® products, the user shall determine suitability for the intended use, and user assumes all responsibility for improper selection. Published attenuation values of Zippertubing® shielding have been verified by laboratory testing of the respective shielding materials. Actual installed attenuation values may differ due to installation techniques and final assembly operation parameters which are beyond the control of Zippertubing®. Actual attenuation values can only be determined by the end user testing the completed assembly. U.S. and International Patents and patents pending. © The Zippertubing® Company, Chandler, Arizona.

      Zip-On® (DVH) Cable Bundling

      MATERIAL SPECIFICATIONS

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